Category Archives: Reference Guides

Manufacturing Industry Outlook

At Rosler Metal Finishing, we believe in helping our clients in many industries find a better way to finish and process their products. Part of our success comes from understanding their industry, their process requirements, and market drivers.

Our friends at IndustryWeek are making our jobs easier when it comes to understanding market drivers. The top findings from their recent research The Future of Manufacturing: 2020 and Beyond include:

Positive outlook for growth and sales

Leaders are overwhelmingly positive about their business growth prospects. Nine out of 10 expect revenues to increase and more than half (58%) anticipate strong growth of 5% or higher per year over the next five years. More than two thirds (70%) of manufacturers expect to increase the number of people that they employ over the next five years.

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New: English-speaking training courses at Rösler Academy

Another major milestone for the Rösler Academy has been reached: starting in March 2019, the internationalization of the Academy is set to begin with the English-speaking seminar series. In twelve different training courses, participants will receive basic knowledge of vibratory finishing and blasting technology, in-depth knowledge of individual machine types, maintenance issues or processes such as shot peening. Interested persons can view all seminars with their contents, dates and prices on the new English Academy website;

The trainers of the Rösler Academy, all experts in their field, are specially trained by a train-the-trainer course including TÜV certification to provide specialized knowledge in an effective and varied way. The aim is to procure a decisive competitive advantage through effective knowledge transfer. Therefore, in the future our international business partners and customers will be able to benefit from the wealth of experience of the certified specialist and use it profitably in their company.

How Big Is 1μm?

When designers and manufacturing companies specify surface finishes more often than not we’re talking in micrometres (µm), but what exactly is a µm?

1 µm is 0.001mm or one thousandth of one millimetre.  In other words it is a very fine measurement and as such it can be hard to comprehend.  So the best way to understand it for many of us is to compare it to everyday things we’d know, such as a cigarette paper, human hair, paperclip wire or needle.

This image from our partners Haas illustrates how these items measure up and what a µm equates to in comparison.   For more details on their range of machining centres please visit their website at:

In comparison to microinches (written as µin or µ”) 1 µm = approximately 40 µ”.  1 µ” being equal to one millionth of an inch (0.000001”).  (So a 15µm surface finish = 600µ” and a 320µ” surface finish = 8µm as examples of conversions).

To understand more about surface reading types and how they are calculated, please see our post on A Guide to Understanding Surface Roughness Measurement Types


Post written by
Stephen Lewis-Brammer
General Manager





Automated Shot Blast Solutions For Higher Value Castings

While today’s foundry operations are mostly automated, surface treatment frequently still involves a lot of manual labour resulting in one of the most costly operations within a foundry.  Automated systems tailor-made to the unique requirements of desanding, deburring, cosmetic finishing and overall surface finishing of raw castings not only significantly reduce costs but also increases process safety.

Regardless of how a component is cast, tasks such as desanding, deburring, and surface cleaning are often still carried out manually.  Not only are they extremely time consuming and highly labour intensive but the quality of manual blasting strongly depends on the skills of the person who is blasting, resulting in a process that is neither consistent or documentable.  High quality shot blast results are however a crucial aspect for any foundry product as well as being an important competitive factor.

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Three Reasons To Shot Peen Medical Implants

People associate shot peening with automotive and aerospace components.  However, did you know it’s used in the medical implant and component industry.  Bone screws, dental implants, and hip and knee replacement components are just a few of the medical implants that are shot peened.

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Air Consumption Chart


Please note these tables highlight the actual requirement and are only a guide.

It is always advisable that your supply exceeds this as there could be other uses and discrepancies, and therefore exceeding the required power, free air delivered (FAD) and volume of air is necessary.


Haydn Kitchen New APost written by
Haydn Kitchen
Shot Blasting Technical Manager

MPa and Relationship to Almen Strips

Almen Strip Comparator

This test is widely used on the shop floor as they are comparator measurements, calibrated originally from the MPa measurement results of the x -ray diffractometer.

The requirements for these checks, are specified in standards.

The aerospace industry applies the most rigid of standards when using Almen strips and checking devices.

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How to Measure Residual Stress

Measurements – Imperial and Metric explanation

Ksi means kilopound per square unit and is derived from psi(lbs/square inch).  Kilo, which is often used in the metric system basically means a thousand (1000).  It comes from the Greek word for 1000. Therefore, a kilopound is 1000 pounds.

A Megapascal (or MPa) is a variation on a pascal.   Mega in this case means 1,000,000 and again it means “great”.  As you may guess, when using MPa you are usually working with something heavy or with a high pressure!

Both ksi (kilopound per square inch) and megapascal (MPa) are units of pressure measurement – the former is an Imperial unit of measurement and the latter a metric unit.
Ksi values are commonly converted to MPa, as the metric system is the more widely used system of measurement.

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Measurement Of Compressive Residual Stress Using X-ray Diffraction

A sub-surface compressive residual stress profile is measured using x-ray diffraction measuring equipment.

The X-axis is the measurement of the depth in mm or inches the Y-axis is measure of residual stress in ksi or MPa.

Rösler “in house” laboratory, x-ray diffraction measuring equipment
Rösler “in house” laboratory, x-ray diffraction measuring equipment

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