Tag Archives: Deflashing

New Deflashing Equipment Assists 30-year Customer Increase Production

For over 30 years, Berker GmbH & Co KG (Berker) has trusted Rosler shot blasting equipment in its manufacturing processes.

A member of the Hager Group since 2010, Berker is one of the leading manufacturers of high-end electrical components, from timeless classical switches to intelligent electrical systems for buildings. The company also supplies switches for electrical appliances and automobiles.

The Situation

Berker primarily uses continuous feed systems such as loop and flat belt machines to deflash plastic components including switching elements, electrical outlet covers, frames, and more.

Increased production volume at its Wenden-Ottfingen manufacturing location led Berker to decide to invest in an additional shot blast machine in 2018. The new investment was intended to replace an existing continuous feed loop belt system with the latest deflashing technology.

Its specifications called for increased capacity and high equipment availability.

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Mass Finishing – What Is It And Why Should You Consider Using It?

Barrel, vibratory and high energy disk centrifugal force machines are all precisely controlled methods of processing small and/or large batches of engineered components in order to; remove sharp edges, eliminate tool marks, remove flash, de-scale, radius edges, polish and/or burnish the surface.

MF components image as at 07122015

Compared to traditional hand finishing methods the equipment brings a host of benefits including; reliability, consistency of finish produced, efficiency and effectiveness as well as reducing finishing cost per part.  Added to that machines can be linked to dryers, washers, separators and transfer systems right the way through to being integrated into fully automatic ‘lights out’ production cells.

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