Improved productivity, increased production capacity, better quality, and lower costs—a leading garden tool manufacturer tasked Rosler with developing a new mass finishing system to improve the deburring and polishing of garden shear knives.
Rosler provided a solution in the form of a tailor-made Keramo-Finish® process carried out within a double-batch centrifugal disc finishing machine. Known as the FKS 35.1 A2-So, the system includes fully automatic work piece handling and a two-stage process that deburrs and polishes stamped and laser-cut knives. Work pieces are subsequently dried in an energy-efficient rotary dryer and prepared for the next manufacturing step.
For more than 60 years, the Gardena division of Husqvarna Group has developed a variety of gardening products and tools. The company’s broad product range includes innovative systems for irrigation, soil cultivation, and lawn, tree, and shrub care. Gardena products are used in more than 80 countries worldwide.
To ensure easy and simple handling, produce excellent cutting performance, and guarantee long service life, the Gardena’s shear components are produced with state-of-the-art manufacturing technologies. Stamping or laser cutting of the upper and lower knives followed by surface finishing is an important step.
Continue reading Comprehensive Mass Finishing System Provides ‘Shear’ Results for Gardena
Rosler understands that automating aspects of your mass finishing and shot blasting processes has never been more critical.
As we have learned during recent world events, outside factors can have a significant impact on your ability to maintain a largely manual process. Though automated mass finishing and shot blasting machinery does require some human intervention, it can often be operated with a minimal headcount and limited human contact.
In previous blogs, we have explored how an automated-first posture can help you to gain significant efficiencies, lower costs, and increase your competitive advantage. We have also looked at the balance between automation and the environment and have discussed ways that you can mitigate environmental impacts of operating automated mass finishing and shot blasting machinery.
We now conclude our Automation Blog Series with best practice examples of automated mass finishing and shot blasting machines Rosler offers and the associated accessories and components available to help in building your next-generation automated processes.
Continue reading Automation Part 7 – The Top 3 Mass Finishing and Shot Blasting Machines
As previously discussed in our Automation Blog Series, building a robotically assisted process requires evaluating your surface finishing system along with its problems and goals and selecting the right machine and consumables. Automating a mass finishing or shot blasting process also requires selecting the automated hardware that will best achieve your overall goals and provides the most efficiency in terms of time and manual labor.
An experienced partner such as Rosler Metal Finishing can provide insight and advice on the numerous material handling tools specially designed or adapted to mass finishing and shot blasting process improvement.
Work Piece Loading Systems
Including skip loaders, lift and tip loaders, vibratory feed hoppers, and other tools, work piece loading systems are ideal for small- to mid-sized work pieces handled in bulk.
Continue reading Automation, Part 5 – What Automation Hardware is Available?