Complete systems for blast cleaning and placing a protective coating, preservation lines are extremely useful on plates and profiles that require multiple treatments.
For example, structural steel components are commonly processed by preservation lines because they are prone to rust quickly and fail with potentially catastrophic consequences if not covered with a suitable, protective coating.
Rosler has extensive experience preparing structural steel components for use in construction, shipbuilding, and the production of all kinds of heavy-duty vehicles, trucks, railway vehicles, agricultural implements, or construction equipment. We understand the importance of applying proper surface finishing processes to these components for safety and longevity.
Offering shot blasting, painting, and more in a single source, preservation lines are a great option for a variety of industries, especially those utilizing structural steel components including steel plates, beams, round bar stock, and tubes.
Besides the degree of cleanliness – the removal of oil and grease, rust and mill scale, dust, and other contaminants – surface preparation specifications must also consider the surface profile and roughness relative to the coating to be applied. Rosler Metal Finishing builds shot blasting equipment to create the right surface profile on structural steel components as well as cleaning them in preparation for coating and painting.
This installment of our Structural Steel FAQ series will answer What is the optimum the surface profile for a structural steel component prior to painting and how is profile evaluated?
Optimizing for Painting
Shot blasting makes a surface rougher to increase the total contact area between paint and a work piece substrate and generally improves paint adhesion. A surface that is too smooth poses the risk of inadequate paint adhesion, while a surface that is too rough may not cover the peaks. The degree of surface profile required depends entirely on the coating to be applied.
As an expert in the surface finishing industry, Rosler Metal Finishing knows that all the expertise in the world won’t do any good if the surface of the work piece is not properly prepared. When it comes to structural steel, we receive many frequently asked questions about preparation. This installment of our Structural Steel FAQ series will answer How is the presence of dust on shot blasted structural steel components evaluated?
The Dangers of Dust
Blast-cleaned structural steel surfaces must be completely free of dust to ensure proper coating and painting.
Residual dust will reduce the adhesion of subsequently applied coatings and, by absorbing moisture, may promote the corrosion of the blast‐cleaned steel surfaces. The potential accumulation of dust is especially critical on horizontal surfaces, the interior of pipes, and in structural cavities.
Special inspections must be carried out to ensure that such areas are adequately cleaned and free from dust before painting.
Surface preparation can account for up to 40 percent of structural steel painting and repainting jobs. As Rosler Metal Finishing’s Structural Steel FAQ series has already established, the life of anti‐corrosion coatings on a steel surface depends to a large extent
on how thoroughly this surface has been prepared for painting.
Properly evaluating the surface of structural steel surfaces for coating before and after shot blasting will help balance the cost of preparing, repairing, and monitoring structural steel throughout its impressive lifespan.
This installment of our Structural Steel FAQ series will answer How are rust and mill scale evaluated pre‐ and post‐blast?
Widely used standards were developed to visually assess the initial surface conditions and the quality of the required surface preparation relative to the initial steel surface conditions.
The dominant standards for evaluating rust and mill scale are ISO 8501‐1:2007 (based on the Swedish standard SIS 05 59 00), SSPC Vis 1‐89, and NACE. While different in some minor details, these standards are practically identical.
Structural steel is a widely used material in a variety of industries due to its strength and durability. Our last post in the Structural Steel FAQ series established why this material must be prepared – namely to preserve its strength and longevity. This post will describe the type of surface preparation required before shot blasting structural steel.
In order to stand up to the harsh demands of the construction, shipbuilding, and heavy equipment industries, the most appropriate type of surface preparation must be undertaken to ensure the best shot blasting results possible.
Structural steel components are used in many industries, including construction, shipbuilding, and the production of all kinds of heavy duty vehicles, trucks, railway vehicles, agricultural implements or construction equipment. From the construction of bridges, building of ships or production of equipment that must withstand heavy loads, steel is selected for its strength and durability.
To live up to its full potential and prevent premature failure, the steel must be guarded against corrosion with a protective coating. Shot blasting plays an indispensable role in preparing the steel surface for such coatings. Partnering with a shot blasting expert such as Rosler Metal Finishingcan help you determine the shot blasting equipment, blast media, and process required for your structural steel components.
In a series of blog posts, we’ll answer the most common questions about the surface preparation and coating of structural steel.
We begin with a basic question: Why do structural steel components need to be prepared for protective paint coating?