As we have learned during recent world events, outside factors can have a significant impact on your ability to maintain a largely manual process. Though automated mass finishing and shot blasting machinery does require some human intervention, it can often be operated with a minimal headcount and limited human contact.
In previous blogs, we have explored how an automated-first posture can help you to gain significant efficiencies, lower costs, and increase your competitive advantage. We have also looked at the balance between automation and the environment and have discussed ways that you can mitigate environmental impacts of operating automated mass finishing and shot blasting machinery.
We now conclude our Automation Blog Series with best practice examples of automated mass finishing and shot blasting machines Rosler offers and the associated accessories and components available to help in building your next-generation automated processes.
Our Forge & Foundry Blog Series continues with an overview of our top 10 shot blasting machines for precise, repeatable finishing results with die casted work pieces. Our shot blasting technology includes batch and continuous options.
Continuous Shot Blasting Machines
RMBD Continuous Tumble Belt Machine
The high-capacity, continuous feed RMBD features an innovative tumble belt work piece transportation system that simultaneously processes and transports work pieces through the system.
As previously discussed in our Automation Blog Series, building a robotically assisted process requires evaluating your surface finishing system along with its problems and goals and selecting the right machine and consumables. Automating a mass finishing or shot blasting process also requires selecting the automated hardware that will best achieve your overall goals and provides the most efficiency in terms of time and manual labor.
An experienced partner such as Rosler Metal Finishing can provide insight and advice on the numerous material handling tools specially designed or adapted to mass finishing and shot blasting process improvement.
Work Piece Loading Systems
Including skip loaders, lift and tip loaders, vibratory feed hoppers, and other tools, work piece loading systems are ideal for small- to mid-sized work pieces handled in bulk.
Automatic blast cleaning with high flexibility for production lines. A robotic blaster is a combination of a shot blasting unit and a multi-axis robot specially engineered to suit specific applications. It can be deployed for different blast cleaning tasks – from deburring and desanding all the way to evidenced documented shot peening.
Typically automobile manufacturers utilise this highly efficient, compact and noise protected blast system to deburr and surface finish bell/gearbox housings made of magnesium alloy in extremely short cycle times, as low as just 26 seconds. In order to handle the components from two parallel pressure die casting lines and place them into the shot blasting unit, the robot can be equipped with a double gripper. In the blast cabin, the bell and gearbox housings are shot blasted by six high performance and efficient blast wheels.