Tag Archives: Tips

Tips to optimize your surface finishing process – Tip #2

Tip #2 – The need for processing trials

Of course, the selection of the right machine, media and compound can sometimes be a bit intimidating. Not only does a mass finishing user have to choose among a wide variety of machine types and sizes, they must also pick the right media from hundreds of media types, shapes and sizes. And on top of all this Continue reading Tips to optimize your surface finishing process – Tip #2

Tips to optimize your surface finishing process- Tip #1

Tip #1 – The work pieces are always at the center

The development of any surface finishing solution always revolves around the work pieces. Their material, size, shape and above all, the finishing objectives, determine what type of finishing process must be selected.

The work piece size is especially important. For example, the deburring and edge

Continue reading Tips to optimize your surface finishing process- Tip #1

The 9 critical points to check you get the most out of your mass finishing machine and process

Here are 9 critical points to help you get the most out of vibratory finishing:

1. Regularly Check That You Have Enough Media In Your Machine.

2. Check That The Media Condition Is Good.

3. Check You Have The Right Amount Of Water And Compound In The Machine.

4. Regularly Check Your Drains.

5. Too Many Parts In The Machine.Mass Finishing Machine Tips Booklet_Page_2_Image_0001

6. Check The Machine Is Running The Correct Way.

7. Check The Machine Lining Is In Good Condition.

8. Check You Are Following The Process Parameters.

9. Check Your Starting Condition Is The Same.

Shot Blast Tips

Here are 9 critical points to help you get the most out of shot blasting:

1. Regularly Check That You Have Enough Abrasive In Your Machine.

2. Regularly Check That Your Abrasive Working Mix Is Correct.

3. Check That The Abrasive Condition Is Good.

4. Ensure Contaminants Are Removed.

5. Monitor Your Abrasive Removal Size.Wear Parts

6. Regularly Check Your Wear Parts.

7. Check Your Blast Pattern.

8. Check Your Blast Wheel Amp Efficiency.

9. Check Your Starting Condition Is The Same.

The 9 critical points to check you get the most out of your centrifugal disc finishing machine and process

Here are 9 critical points to help you get the most out of centrifugal disc finishing:

1. Regularly Check That You Have Enough Media In Your Machine.

2. Check That The Media Condition Is Good.

3. Check You Have The Right Amount Of Water And Compound In The Machine.

4. Regularly Check Your Seal Gap.

5. Too Many Parts In The Machine.Media in machine

6. Check The Machine Is Running The Correct Way.

7. Check The Machine Tub And Spinner Are In Good Condition.

8. Check You Are Following The Process Parameters.

9. Check Your Starting Condition Is The Same.

The 9 critical points to check you get the most out of your air blast machine and process

Here are 9 critical points to help you get the most out of air blasting:

1. Ensure You’re Working To The Correct Parameters.

2. Select The Correct Air Pressure To Deliver The Chosen Media And Optimize Both Work Speed And Costs.

3. Choose The Smallest Media That Will Do What Is Required.

4. Remember That A Small Heavy / Dense Media Particle Will Gain Much More Energy RSKI1000-SoThan A Large Light Particle.

5. Media Flow Regulation Requires To Be Optimised On A Pressure System.

6. On The Venturie / Suction Delivery System Alternative Regulation Requires Attention.

7. Surface Consistency And Repeatability.

8. Nozzle And Air Jet Size Compatibility On A Venturie Fed System.

9. Quality And Delivery Of Your Compressed Air.

 

Mass Finishing Processing Issues And Possible Causes

 

Below is a quick reference guide which can help with a number of issues that occur in mass finishing processes.  Should you require any further information simply contact us using the form below and we will be glad to help.

Processing Issues and Possible Causes

 

For foam issues trouble shooting please complete the online form at www.rosler.com