Useful in a variety of industries, this specialized form of shot blasting relies heavily on the media and water mix known as wet blasting slurry to work in tandem with the machinery in order to deliver the desired finishing results.
Rosler has extensive experience developing wet blasting systems as well as providing guidance on slurry concentrations and supplying the necessary consumables.
Rosler has decades of worldwide experience developing technology and machines customized to each customer’s unique challenges and demands. Each solution we deliver is innovatively designed around core wet blasting components and calibrated to your work piece with carefully selected media and tested process parameters.
Regardless of their uses, all Rosler wet blasting machines start with a core group of components. While customized options and accessories can be added, these systems typically include 10 key components.
Because of its many technical advantages and versatility, wet blasting is the fastest-growing segment in the field of shot blasting.
As with dry blasting, the available scope of wet blasting machinery ranges from simple, low-cost blast cabinets to sophisticated, partially or fully automated systems. Customers can choose between a wide spectrum of standard wet blasting equipment, however, for certain applications, special custom-engineered systems may offer the most efficient and cost-effective solution.
The machine type is usually determined by the processing task, the size and shape of the work pieces, and the desired degree of automation. Frequently, multi-axis robots are used for work piece handling or guiding the blast gun movement.
Rosler has extensive experience in wet blasting technology and the development of customized solutions. We have even developed the Rosler PureFinish® system for cleaning stainless steel components for the chemical, food, and pharmaceutical industries through wet blasting. This system cleans the work piece surface while facilitating cleaning, sterilization, and prohibiting bacterial growth.
Learn more about common types of wet blasting systems and examples of machine use for a glimpse into the technical capabilities wet blasting offers.
Within the food, chemical, and pharmaceutical industries, hygiene is a top priority. For safety and quality assurance, the occurrence of contamination through bacteria, proteins, or other elements must be prevented. Process plants require a defined, homogeneous, and reproducible surface for all parts that come in contact with food, beverages, chemicals, and pharmaceutical products.
Rosler delivers full compliance cleaning for stainless steel surfaces with PureFinish®, a unique wet blasting process.
What is PureFinish®?
Rosler developed this proprietary blasting process to deep-clean stainless steel components. Media specifically designed by Rosler for this environmentally friendly process remains suspended in water and is propelled onto the work piece surface with velocity.
Wet blasting can do nearly any job that is done with dry shot blasting. The defining differences are that wet blasting does so more gently and without producing dust. In addition, wet blasting can handle a small amount of oil and grease unlike dry blasting.
At Rosler, we have more than 80 years’ experience in surface finishing. While wet blasting has gained popularity recently, we’ve used this technique to provide precise, repeatable results to a number of industries over the years.
With proper testing and process parameters, wet blasting can achieve numerous surface finishing goals.
When expertly combined by an experienced finishing expert such as Rosler, this method can achieve precise and repeatable results on a variety of work pieces from a wide range of industries.
A general understanding of the essential technical elements of a wet blasting machine will help you select a machine for your specific needs as well as prolonging the efficiency and life of existing wet blasting equipment.
Unlike dry blasting in which only solid abrasive media is used, wet blasting processes use a slurry in which the media is embedded in water. This greatly cushions the impact energy on the work pieces, providing gentler, yet effective results for delicate work pieces.
As the utilization of wet blasting increases, Rosler reminds manufacturers to review their traditional, dry shot blasting applications and consider if wet blasting could provide additional efficiencies, reduced costs, and better results.
Understanding the Differences
As in any surface finishing process, the starting condition of the work piece, its material composition, shape, and final finish largely dictate which finishing application is most appropriate. Understanding how the application changes the work piece is a key consideration.
Thanks to its many technical advantages and “gentle” application, wet blasting is a versatile and fast-growing segment of the shot blasting field. Achieving precise, repeatable results with any wet blasting process requires understanding both its principles and real-world uses.
With decades of experience and the latest in engineering expertise, Rosler understands how to develop efficient wet blasting machines and consumables. Learn more about wet blasting technology as we begin our five-part Wet Blasting Technology Series.
How Does Wet Blasting Work?
Wet blasting is a water-based method of shot blasting utilizing abrasives that are particularly suited for the finishing of delicate, precision-produced parts.
PureFinish® is a post-processing technique. This technique allows stainless steel to be finished to a smoother surface with a low and reproducible SRI value below 0.010. In practice, this produces a surface with a very low degree of adhesion characteristics. The PureFinish® treatment has been extensively tested by TNO. TNO, a Dutch organisation is the leading institute for Applied Scientific Research. The SRI value (Soil Retention Index) was investigated because this parameter most accurately describes the relationship between surface structure, contamination and cleanliness.
Within the food and pharmaceutical industries hygiene is a top priority, not only for safety but also to prevent contamination and to ensure the quality of the product in terms of taste, aroma and appearance. The occurrence of contamination through bacteria, proteins or other elements must therefore be prevented. Process plants require a defined, homogeneous and reproducible surface for all parts that come in contact with food, beverage and pharmaceutical products.
Over the decades researchers have searched for optimal and efficient techniques to adequately recondition the surface of stainless steel after it has been subjected to various processes. This article examines the various processes currently used and the surface conditions achieved. An independent study has shown that water jet blasting may offer the best solution in terms of both the degree of smoothness achieved and the avoidance of using chemical products.